We took in a DF200 awhile back that had a blown head gasket. We (DT's Marine) do full outboard rebuilds here but have never took apart a DF200. I ordered the factory repair manual and we had both heads reworked , had new valve seals installed and replaced all chains and starboard intake cam. Engine had good compression. We triple checked all the timing marks and after reassembly we ran engine under load on trailer up to 4000 RPMs . Customer took boat out and engine started shutting down at 2500 RPMs and will not start back. This is the second time we have taken apart and put back together and we do not know what we are doing wrong since we are going by the factory manual .It's like it throws the timing off after a short run. Any advice would be appreciated. Thanks
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Help !!! 2007 Suzuki DF200
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Originally posted by boatman170 View PostCustomer took boat out and engine started shutting down at 2500 RPMs and will not start back.Originally posted by boatman170 View PostThis is the second time we have taken apart and put back together. It's like it throws the timing off after a short run.
Are there any trouble codes indicated?Henry
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Originally posted by boatman170 View PostWe took in a DF200 awhile back that had a blown head gasket. We (DT's Marine) do full outboard rebuilds here but have never took apart a DF200. I ordered the factory repair manual and we had both heads reworked , had new valve seals installed and replaced all chains and starboard intake cam. Engine had good compression. We triple checked all the timing marks and after reassembly we ran engine under load on trailer up to 4000 RPMs . Customer took boat out and engine started shutting down at 2500 RPMs and will not start back. This is the second time we have taken apart and put back together and we do not know what we are doing wrong since we are going by the factory manual .It's like it throws the timing off after a short run. Any advice would be appreciated. Thanks
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