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Those of us with older 4 stroke suzukis, have probably heard about the
corrosion problem with the models that have the steel plug in the engine holder.
**** plug LLC of Bozeman MT is making a replacement plug using 6061 aluminum, these plugs are in the size 18 mm x 1.5 pitch and fit perfectly.
I recently had the engine holder on my 2002 DF 140 replaced because I feared the that it was too far gone already, $1800.00 later ( live and learn) I found the original is still serviceable.
I removed the old plug by using an undersize (barely) drill and, then cutting thru the remainder in 2 places with a hacksaw blade. The 2 cuts were about 60 deg apart, at that point the rest of the plug was in 3 peices and knocked out easily with a punch, and the threads were quite serviceable.
If you can remove the old one check to see if the threads are useable,
if so call Tim at
**** plug LLC
224 New Ventures Dr ste 9
Bozeman MT USA 59718
1-888-578-3851
www. ****plug. com
I am not affiliated with, nor do I recieve any thing for this recomendation.
Although I do have a 2002 Suzuki DF-140 engine holder in good cond, (about 250 hrs) with the plug already replaced (best offer) New ones are $ 800-900.00 ea.
repost me if you need more info.
Piscophile
corrosion problem with the models that have the steel plug in the engine holder.
**** plug LLC of Bozeman MT is making a replacement plug using 6061 aluminum, these plugs are in the size 18 mm x 1.5 pitch and fit perfectly.
I recently had the engine holder on my 2002 DF 140 replaced because I feared the that it was too far gone already, $1800.00 later ( live and learn) I found the original is still serviceable.
I removed the old plug by using an undersize (barely) drill and, then cutting thru the remainder in 2 places with a hacksaw blade. The 2 cuts were about 60 deg apart, at that point the rest of the plug was in 3 peices and knocked out easily with a punch, and the threads were quite serviceable.
If you can remove the old one check to see if the threads are useable,
if so call Tim at
**** plug LLC
224 New Ventures Dr ste 9
Bozeman MT USA 59718
1-888-578-3851
www. ****plug. com
I am not affiliated with, nor do I recieve any thing for this recomendation.
Although I do have a 2002 Suzuki DF-140 engine holder in good cond, (about 250 hrs) with the plug already replaced (best offer) New ones are $ 800-900.00 ea.
repost me if you need more info.
Piscophile